Ultraflex Cleanroom

  • Advanced Technology Facilities
  • Biopharma & Life Sciences
Ultraflex Cleanroom

The UCR is a free standing fully functional cleanroom.

The UCR can operate with laminar or turbulent air-flow and meets the requirements for cleanroom classes 3.0 to 8.0 according to DIN EN ISO 14644-1 or M 1.5  to M 6.5 (100 000) according to US Federal Standard 209E.

The UCR system can be installed as an open or closed system, and available wall materials include simple PVC strip curtains or partition walls made of aluminum, steel, stainless steel, Macrolon or glass. Coated floors and raised floors made of aluminum or steel are also part of the system.

There are various possibilities to combine the different components. Complete solutions with integrated make-up air, exhaust air, self-contained cooling and controls are also available.

  • Stable, aesthetically pleasing, inexpensive system
  • Short lead time and quick installation without customization
  • Easy dismantling and relocation
  • Very suitable for unique solutions

Felix Hirt
Head of Sales

Phone: +49 711 8804-2597

Mobil: +49 1749407118

felix.hirt@exyte.net

Mohandoss Manikant
Head of Sales India & Middle East

Phone: +49 711 8804-1791

Mobil: +49 174 9097767

manikant.mohandoss@exyte.net

Constructive Design

Self-supporting module sheet metal 1 provides the basic UCR construction, combined with stainless steel members with a standard height of 400 mm, connected to aluminium, steel or stainless steel pedestals. Either Ultraflex Ceiling Grid (types UFR-55/70-T/E and UFR-55/70-T/P) or Ultraflex Cassette Ceiling which is made according to EU-GMP or FDA can be used for the cleanroom ceiling. Filter Fan Units (FFUs), provided with AC motors or electronically commutated DC motors, supply the cleanroom with clean air (optional prefilter).

The UCR system comes standard with PVC curtains 6. The FFUs draw room air in and blow it through a HEPA filter into the working area, which is cleaned with a vertical, low turbulent air-flow. The contamination in the working area is pushed out to the bottom. In open systems the air simply flows out into the surrounding room. In closed systems the air returns through the return air chases and the plenum to the FFUs. To achieve this flowpath the UCR is installed with walls and plenum covers. Prefilters can be integrated in the return air chases of the ceiling system if required.

The length and width of the UCR can be determined based on the space requirements. Depending on the load of ceiling components a span of up to 4 800 mm can be built without any intermediate columns or hangers. The clear height of the UCR can be from 2 000 mm to 3 000 mm.

Properties

  • Stable, aesthetically pleasing, inexpensive system
  • Short lead time and quick installation without customization
  • Easy dismantling and relocation
  • Very suitable for unique solutions
  • Can be used as a laminar flow or turbulent air system
  • Designed according to GMP- or FDA-guidelines, available for pharmaceutical
  • Low plenum height is advantageous for installation in existing buildings
  • Partition wall systems made of steel, stainless steel  or aluminum
  • PVC panel curtains and PVC strip curtains
  • Glass or Macrolon glazing
  • Aluminum or stainless steel doors
  • Adjustable height pedestals either floor-mounted or  on  casters
  • Either surface mounted or recessed light fixtures
  • Filter Fan Unit COMPACT with single phase AC motor or electronically commutated EC motor, both have external rotor motors with stepless adjustment
  • Prefilter and/or cooling coil (standard sensible capacity 2 kW) for Filter Fan Units
  • Air-flow adjustment via plug & play cabling with manual speed controller or programmable LON bus control
  • HEPA filter classes H13 to U17